The multi-functional evaporator process is the newest silver catalyst formaldehyde production process, and was independently researched and developed by the Helipont team. This patented process uses two specially designed absorption towers capable of producing 37-55% formaldehyde. We recommend this process for clients who require a high concentration of formaldehyde. Since 2010, we have supplied dozens of this plant type, with a stable quality, less space, and a 60TPD-400TPD capacity.
The air enters the multi-functional evaporator after filtration, washing and heating. After this process, the steam enters the evaporator. After heating, the circulation of off-gas from the top of the 2# absorber enters the evaporator. Finally, the filtered methanol liquid enters the methanol evaporator. These 4 gas types go through complex processes inside the methanol evaporator, including bubbling, heating, evaporation, mixing, separating and heating to obtain a quaternary gas. This process uses a hot formaldehyde solution to heat the methanol to the evaporation point, which saves water vapor. Quaternary gas enters the methanol reactor and goes through a redox reaction, thus forming formaldehyde gas. The formaldehyde gas from the reactor also includes steam, nitrogen, oxygen and hydrogen, and it needs the next absorption process to obtain a formaldehyde solution.
Product SpecificationsComponent | Index |
Formaldehyde | 37-55% |
Methanol | ≤1 wt. % |
Formic Acid | ≤0.01 g/100 mL |
Chloride | ≤0.0025 g/100 mL |
Ashes | ≤0.01 g/100 mL |
Particular | Index | Remark |
Feedstock & Auxiliaries | ||
Methanol(99.5%) | 0.445 ton for per ton of 37% formalin product | Expectation:442 ton |
Catalyst (Silver) | As-per the Capacity | |
Civil Utilities | ||
Circulating Cooling Water | 40 ton for per ton of 37% formalin product | |
Desalted Water | As-per the process | |
Power Electricity (Voltage:415/250V; Frequency 50±0.5Hz) | 28 KWh for per ton of 37% formalin product | With 200kvA transformer |
Steam for Startup(0.2Mpa) | 900kg/h | Need 3~4hrs |
Export Steam as By-product(0.25MPa) | 150-200kg per ton of 37% formalin product | Without the Off-gas Boiler |
Instrumental Air (P=0.5-0.7MPa(G)) | As-per the Capacity |
Projects Were Work on
Helipont is a solutions provider, implementing engineering, procurement, and construction (EPC) projects involving formaldehyde and formaldehyde derivative production operations. We focus innovative efforts on two areas: chemical equipment and chemical trade. Our silver catalyst formaldehyde production process and related equipment has been successfully implemented by some of the world’s premier chemical processors, helping them minimize operating costs and handle by-products safely and effectively.
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